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ESMLS08A steel wire ropes side-pressure type tension sensor for 1~20t

The ESMLS08A side-pressure type tension sensor is a device specifically designed for measuring the tension of steel wire ropes and flexible ropes. It is widely used in electric hoists, direct-hanging steel wire ropes, and other lifting equipment, and is suitable for overload control and process display in industries such as lifting, water conservancy, and coal mining. In addition, it is also applicable in the field of elevator wire rope inspection, enabling real-time monitoring of the safety status of traction ropes.

Main Application Scenarios
1. Lifting Equipment: Electric hoists, cranes, overhead cranes - overload protection / safety protection
2. Mining / Water Conservancy: Hoists, winches, ropeway steel wire rope tension monitoring
3. Power / Telecommunications: Tower guy wires, catenary support cable tension detection
4. Cable Manufacturing: Steel wire ropes, cable production line tension control
Construction / Ports: Tower cranes, cable machines, tensioning equipment load monitoring

    Working Principle

    The ESMLS08A tension sensor is based on the principle of gravitational equivalence and the resistive strain effect. By applying a small force in the direction of the measured tension, called lateral pressure, perpendicular to the tension direction to form a planar angle, the principle of gravitational equivalence is used to equate the two into directly measurable tension. The lateral pressure causes the strain gauge in the sensor to undergo strain deformation, and the change in the strain gauge's resistance is measured through a bridge circuit to obtain the tension data.

    Product Features

      1. Clamp-style installation, no need to cut the wire rope
      Directly clamped onto the outside of the wire rope, without damaging the original structure; easy to install, remove, and maintain.
      2. Wide applicability, compatible with various rope diameters
      Can fit commonly used wire ropes with diameters of Φ6–Φ36mm, with a capacity range of 0.5t–20t, suitable for cranes, winches, cableways, and other scenarios.
      3. Double-hole shear beam design, high precision and excellent stability
      Strong resistance to eccentric loads and lateral forces, with superior nonlinearity, hysteresis, and repeatability; minimal long-term drift.
      4. Accurate measurement in static or slow-moving states
      Designed specifically for static and low-speed tension monitoring of wire ropes, providing stable force measurements and reliable data.
      5. Fully sealed structure, high protection level
      Fully sealed and epoxy-filled, corrosion-proof, waterproof, dust-proof; rated IP65 and above, suitable for harsh industrial environments.
      6. Standard signal output, easy integration with control systems
      Equipped with standard mV/V signal; can be paired with amplifiers to output 4–20mA / 0–10V / RS485, facilitating connection to PLCs, displays, and alarm systems.
      7. Robust structure, strong overload capacity
      Constructed from alloy steel or stainless steel; safe overload capacity up to 150% FS, impact-resistant, and highly durable.
      8. Specialized application, top choice for safety protection
      Mainly used for cranes, tower cranes, winches, hoists, wire rope tension monitoring, and overload protection, ensuring safe equipment operation.

      Product detail

      ESMLS08A-p-1ESMLS01-p-2ESMLS08A-p-3

      Technical Specifications

      Rated load

      1~20t

      Overall accuracy

      <1%

      Sensitivity

      2.0 MV/V

      Creep

      ±0.02%F·S/30min

      Zero output

      ±1 %F·S

         zero temperature

      ±0.02 %F·S/10°C

      Output temperature

      ±0.02%F·S/10°C

      Working temperature

      -20°C~+70°C

      Input impedance

      380±10Ω or 750±15Ω

      Output impedance

      350±3Ω or 700±5 Ω

       Insulation resistance

      > 5000 MΩ

      Safety overload

      150% F·S

      Bridge voltage

      Advise 10VDC

      Material

      alloy steel

      Connection type

      Input(+):red input(-):black

       

      Output(+):green output(-):white

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