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High precision ESMZL-2 10N 20N 50N micro tension sensor for textile yarn

The ESMZL-2 is a clamping-type micro tension sensor, specifically designed for monitoring the tension of ultra-fine wires. Its size is only comparable to a coin (Φ20~25mm × 30~40mm), and its compact design allows it to fit into various narrow installation spaces, offering a cost-performance ratio far superior to similar imported products. The sensor operates on the principle of resistive strain and achieves high-precision measurement through a Wheatstone bridge, with an accuracy of ±0.1%~±0.5%FS. It can accurately capture small tension fluctuations at the 0.1N level and is suitable for detecting fine wires with diameters ranging from 0.02mm to 2mm.

Its core advantage is its clamping, non-destructive installation, which requires no cutting of the wire and can be quickly fixed within 5 minutes. The single-side, single-roller design allows dynamic tension measurement simply by threading the wire around it. The product range covers multiple specifications from 0-5N to 0-50N, with a standard output of 1.5~2.0mV/V. Optional built-in amplified signals of 0-5V, 0-10V, or 4-20mA are available as needed, and it supports a standard DC 5~12V power supply.

The sensor features an aluminum alloy housing with an IP65 protection rating, capable of stable operation in industrial environments from -20°C to 80°C. It is widely used for tension monitoring of ultra-fine metal wires, optical fibers, yarns, sutures, and other products, and is suitable for applications in electronics processing, fiber optic communications, textiles, medical devices, and scientific research, providing reliable support for precise tension control.

    Working Principle

    The ESMZL-2 miniature tension sensor is based on the piezoresistive effect of metal strain gauges. When the tension of the textile yarn acts on the sensor's elastomer, the strain gauge undergoes a change in resistance. This resistance change is converted into a voltage signal through a Wheatstone bridge, resulting in an electrical signal output proportional to the tension, with an accuracy of up to ±0.05% FS.

    Product Features

      1. Ultra-compact size: Suitable for tight spaces and integration into miniature devices.
      2. Super high sensitivity: Can measure tiny tensions at the 0.1N level, capturing subtle fluctuations.
      3. Extremely simple installation: Clamp-on design, no wiring required, and no damage to wires.
      4. High cost-performance: Domestic industrial-grade quality at a price much lower than similar imported products.

       application  scenarios

        1. Electronics / Microfabrication: Tension closed-loop control of ultra-fine metal wires (20~50μm), enameled wires, alloy wire winding machines, and welding machines.
        2. Fiber Optic Communication: Tension monitoring during the production and rewinding of optical fibers and cables.
        3. Textile and Chemical Fiber: Tension detection of ultra-fine yarns, chemical fiber filaments, and carbon fiber threads.
        4. Medical Devices: Tension control of sutures, guidewires, and interventional catheters.
        5. Scientific Research: Micro tension and material mechanical property testing.

        Product detail

        ESMZL-2 (1)ESMZL-2 (5)ESMLS01-p-2

        Technical Specifications

        Name

        ESMZL-2 Micro tension sensor

        Measuring range

        10,15,20,25,30,50 N

        Sensitivity

        1.0~2.0±0.1mv/v

        Overall accuracy

        0.1%FS

        Creep

        ±0.05%FS/30min

        Nonlinear

        ±0.05%FS

        Lag error

        ±0.05%FS

        Repeatability error

        ±0.05%FS

        Zero temperature coefficient

        ±0.02%FS/10℃

        Output temperature coefficient

        ±0.02%FS/10℃

        Input impedance

        385±35Ω

        Output Impedance

        350±3Ω

        Insulation resistance

        ≥2000MΩ

        Excitation voltage

        5~12VDC

        Operating temperature range

        -20~70℃

        Allow overload

        120%FS

        Sealing level

        IP65

        Material

        Aluminum alloy

        Cable

        Φ3*2000mm

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