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X, Y, Z three Axis Load Cell for ESMLS350

ESMLS350 three-dimensional force sensor is a precision device capable of measuring forces in the X, Y, and Z orthogonal directions in three-dimensional space simultaneously. It provides robots and automated equipment with a perception ability similar to human "touch."

Application Scenarios:
A. Industrial Robots and Automation
Precision Assembly: In scenarios such as shaft hole assembly and smartphone screen fitting, monitor insertion force and lateral friction in real time to prevent component damage.
Grinding and Polishing: Control the robot end-effector's contact pressure with the workpiece to remain constant, maintaining a consistent grinding force regardless of surface undulations (force control).
Deburring: Sense the contact force between the tool and workpiece and adaptively adjust the path.

B. Humanoid Robots and Collaborative Robots (Cobots)
Joint Torque Sensing: Installed at robot joints to detect external collision forces, enabling sensitive collision detection and emergency stop to ensure human-robot collaboration safety.
Foot Force Sensing: Install 3D force sensors on humanoid robot feet to detect ground reaction forces (GRF) for balance control and gait planning.

C. Medical and Rehabilitation
Surgical Robots: Provide force feedback to doctors, sensing the force during tissue cutting and suturing to avoid damaging human tissue.
Rehabilitation Training: Monitor force exerted by patients during limb movements to assess rehabilitation progress.

D. Testing and Measurement
Wind Tunnel Testing: Measure drag, lift, and lateral forces on models in airflow.
Material Testing: Fatigue testing of materials under complex loads.
Sports Science: Analyze three-dimensional force characteristics during athletes' starts and jumps.

    Working Principle

    ESMLS350 three-dimensional force sensor based on the strain gauge effect, when the elastomer is subjected to force, the strain gauge stretches or contracts, causing its resistance to change. The change in resistance is converted into a voltage signal through a Wheatstone bridge, thereby calculating the magnitude of the applied force.

    Three-dimensional force sensors are mainly based on the resistive strain principle, while some high-frequency dynamic applications use the piezoelectric principle.

    Elastomer design: There is an elastomer inside, specially designed with a mechanical structure (usually made of aluminum alloy or stainless steel). This structure is designed to produce specific small deformations when forces are applied in the X, Y, and Z directions.

    Strain gauge layout: In the critical stress concentration areas of the elastomer, multiple sets of resistive strain gauges are attached (usually forming a Wheatstone bridge).

    When an external force acts on the sensor, the deformation of the elastomer causes changes in the resistance of the strain gauges.

    Through carefully designed gauge placement and bridge connection methods, forces in the X direction mainly affect the X bridge, forces in the Y direction affect the Y bridge, and so on.

    Decoupling algorithm: Due to the complexity of the mechanical structure, a force in one direction often causes minor outputs in other directions (i.e., inter-axis coupling/crosstalk). High-end sensors have integrated high-performance signal processors that use matrix decoupling algorithms to separate mixed signals and output pure, independent force values of Fx, Fy, and Fz.

    Product Features

    1. Precise Sensing: Capable of detecting extremely subtle force changes, with a sensing accuracy of up to 0.1 N.
    2. Multi-Dimensional Measurement: Can simultaneously measure force changes in three spatial directions, outputting three sets of voltage signals, allowing the force values in each direction to be obtained without vector calculations.
    3. Compact Structure: Some three-dimensional force sensors are small in size, making them suitable for high-precision force measurements in confined spaces.
    4. High Stability: Made from materials such as aerospace alloys and high-strength stainless steel, with overall machining, combining high rigidity and high sensitivity, capable of withstanding high overloads.
    5. Good Dynamic Response: Three-dimensional force sensors based on resistance strain gauges have a high natural frequency, making them suitable for dynamic measurements and capable of quickly tracking transient force changes.

    Product detail

    ESMLS350 (2)

    Technical Specifications

    Range

    X:10~200N

    Y: 10~200N

    Z: 20~400N

    Output sensitivity

    1.0mv/v

    Zero output

    ±2%F.S

    Nonlinear

    0.3%F.S

    Lag

    0.2%F.S

    Repeatability

    0.3%F.S

    Inter-winding error

    ≤2.5%F.S

    Creep (30min)

    ≤±0.3%F.S/30min

    Temperature sensitivity drift

    ≤±0.03%F.S/10℃

    Zero temperature drift

    ≤±0.03%F.S/10℃

    Input resistance

    385±30Ω

    Output resistance

    350±2Ω

    Insulation resistance

    ≥5000MΩ/100vdc

    Excitation voltage

    5~12v

    Maximum excitation voltage

    12v

    Temperature compensation range

    -10~40℃

    range of working temperature

    -20~60℃

    Safety load

    120%F.S

    Material

     Aluminum Alloy/Stainless Steel

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